dddhhhProper operation of an automatic cut to length machine not only ensures production safety and reduces safety hazards, but also ensures the production of high-precision sheet metal, effectively extending the automatic cut to length line's lifespan. This article, KINGREAL SLITTING, will share some operating tips for automatic cut to length machines, hoping to be helpful to you.dddhhh
Preparation for Automatic Cut to Length Line
Before starting the automatic cut to length machine, thorough preparation is crucial. Here are some key steps:
1)Lubricate the Guide Rails and Lead Screw
Before operation, ensure the guide rails and lead screw are properly lubricated. If oil or dirt is found, wipe it clean immediately to ensure normal automatic cut to length line operation.
2)Power On and Test Run
Turn on the power to the automatic cut to length machine and perform a test run. Check that all sensors are working properly and ensure the fastening bolts are secure and reliable. This step is to prevent unexpected malfunctions during production.
Automatic Cut to Length Machine Operation Process
After completing the preparation, proceed to the actual operation stage. The following are the specific operating steps:
1)Carefully Read the Drawings
Before performing any operation, carefully read the product drawings. Enter the sheet width, sheet length, and other data as specified and verify them. This step ensures the accuracy of subsequent operations.
2)Adjusting the Guide Rail and Stacking Platform Positions
According to the drawings, adjust the guide rail width and stacking platform position to ensure they meet production requirements.
3)Measuring the Metal Coil to be Sheared
Assure the measurement accuracy is within 0.05 mm by measuring the real coil breadth. Check the coil's waviness, S-degree, and sheet width tolerance to make sure they adhere to the requirements.
4)Loading and Manual Trial Shearing
After loading the material, perform a manual trial shear. After removing the sheet, compare it with the drawings to ensure it passes inspection before automatic shearing. Manual trial shearing is a crucial step to ensure correct automatic cut to length line settings.
5)Monitoring the Shearing Process
During the shearing process, operators must closely monitor the operating status of each conveyor. If any obstruction is detected, immediately stop the automatic cut to length machine to prevent equipment damage or safety hazards.
6)Personal Safety Precautions
When the automatic cut to length line is operating normally, no part of the body should be placed under the stacking platform or other conveyor parts to prevent accidents. Adjustments should be made when the automatic cut to length machine is stopped.
7)Maintaining a Clean Working Environment
Make sure no tools, sheets, or other detritus are resting on the automatic cut to length machine while it is running. This lowers accident risk.
8)Overhead Crane Operation Procedures
Always follow the recommended operating procedures to load and unload coils utilizing an overhead crane to avoid accidents and guarantee safety.
9)Precautions When Lifting Finished Products
When lifting finished products, ensure the platform is balanced and raise/lower slowly to prevent injury from slippage.
10)Waste Collection
When the waste collection device is full, replace it promptly to avoid affecting the normal operation of the automatic cut to length line.
11)Handling Abnormal Situations
If any abnormality occurs during operation, stop the automatic cut to length machine immediately, notify maintenance personnel, and record the incident for subsequent analysis and handling.
12) Shift Handover Record
Carefully fill out the shift handover record to ensure accurate information transmission.
Automatic Cut to Length Line Operation Completion
After work, perform necessary follow-up tasks:
-Power and Air Supply Shutdown: Always shut off the power and air supply at the end of the workday to ensure the automatic cut to length machine is in a safe condition.
-Automatic Cut to Length Line and Environment Clean Wipe down the automatic cut to length machine and clean the surrounding area to prepare for the next use.
Daily Maintenance Tips for Automatic Cut to Length Line
Daily servicing is imperative to guarantee the automatic cut to length machine's long-term stable operation. Here are some maintenance suggestions:
1)Daily Cleaning for Automatic Cut to Length Line
Dust and debris invariably build up on the automatic cut to length machine throughout extended usage, therefore degrading machine performance. Regular cleaning is thus required to get rid of dust, oil, and grime from the machine body so as to preserve a pleasant working environment.
2)Regular Lubrication for Automatic Cut to Length Line
To reduce wear and malfunctions, the automatic cut to length line needs regular lubrication. Check the lubrication of each component. If insufficient lubrication or deteriorated lubricating oil is found, replace it with new lubricating oil promptly.
3)Tightening Screws for Automatic Cut to Length Line
Regularly tighten the automatic cut to length line's screws. Should any screws be loose or absent, tighten or replace them immediately to guarantee the automatic cut to length machine's stability and safety.
4)Regular Inspection for Automatic Cut to Length Machine
Perform a comprehensive inspection of the automatic cut to length machine regularly, including the electrical system, hydraulic system, and blade wear. Address any problems promptly to prevent small issues from escalating into major malfunctions.
KINGREAL SLITTING hopes these tips will help you better understand the operation and maintenance of your automatic cut to length line. If you need more tips on operating the automatic cut to length machine, or advice on troubleshooting automatic cut to length line malfunctions, please continue to follow KINGREAL SLITTING, or contact KINGREAL SLITTING directly. KINGREAL SLITTING is dedicated to providing you with support and service to ensure your production runs smoothly.
